HLF12K-D58-1000 12KW Ultra-High Voltage & Power DC/DC Converter
The HLF12K-D58-1000 sets a new industry benchmark as a 12KW onboard DC/DC converter, engineered for the most extreme power demands in next-generation heavy-duty unmanned systems, high-power tethered drones, and advanced mobile power platforms. It is masterfully designed to accept an ultra-high voltage DC input (800–1000VDC) and deliver a massive, exceptionally stable 58.5VDC output. This breakthrough in power density and voltage handling is critical for achieving minimal transmission losses in long-range tethered applications and for energizing the most advanced, power-intensive avionics, sensor arrays, and mission systems. Built with unparalleled efficiency, military-grade protection, and a ruggedized design, it guarantees uncompromising reliability in the most severe operational environments.
Industry-Leading Power & Voltage: Unprecedented 12KW continuous output combined with an 800-1000VDC input range, defining the new frontier for high-power, high-voltage mobile power conversion.
Ultra-High Efficiency: Maintains >97% peak conversion efficiency, maximizing energy utilization, drastically extending operational endurance, and simplifying thermal management in high-power scenarios.
Massive 58VDC Power Delivery: Provides a robust and precise 50VDC output, engineered to simultaneously power multiple high-wattage subsystems including advanced radars, high-performance computing clusters, directed energy system components, and heavy-lift actuator systems.
Comprehensive, Military-Grade Protection:
Advanced input/output under/over voltage protection with wide hysteresis
Precision output overcurrent and instantaneous short-circuit protection
Intelligent, multi-point temperature monitoring with active, graded power reduction
Enhanced mechanical design for extreme shock, vibration, and environmental resilience
Intelligent CAN Communication: Features a robust CAN bus for real-time telemetry, advanced diagnostics, firmware updates, and seamless integration into complex vehicle management systems (VMS) and ground control stations.
Ruggedized & High-Density Design: Engineered for extreme environments with advanced composite thermal management and militarized damping solutions, achieving this immense power in a highly compact 277×192×70mm footprint.
Extreme-Duty Tethered Drones & UAVs: The definitive solution for persistent, high-power ISR, heavy-payload logistics, counter-UAV systems, and communications platforms requiring maximum sustained power from ground sources.
High-Altitude & Long-Endurance (HALE/HAPS) Platforms: Provides the critical power density and efficiency needed for extended missions with the most powerful sensor and communication payloads available.
Mobile High-Power Defense & Industrial Systems: Ideal for rapidly deployable command centers, electronic warfare systems, industrial cutter/driller UAVs, and other mobile platforms where high-voltage generator or grid input must be efficiently converted to equipment voltage at extreme power levels.
| Parameter | Specification |
|---|---|
| Model | HLF12K-D50-1000 |
| Input Voltage | 800–1000 VDC |
| Output Voltage | 58.5 VDC (Adjustable) |
| Output Power | 12,000W (12KW) |
| Efficiency | >97% (Peak) |
| Communication | CAN 2.0B (Isolated) |
| Protections | Input UVP/OVP, Output UVP/OVP/OCP, Short-Circuit, Multi-Zone Temp Protection, Fuse |
| Cooling Requirement | Forced Air/Liquid Cooling Required (Mandatory for full 12KW continuous operation) |
| Vibration Resistance | Designed to MIL-STD-810G harsh environment standards |
| Dimensions (L×W×H) | 277 × 192 × 70 mm |
| Operating Temperature | -40°C to +85°C (Baseplate) |
✅ Unmatched Power Density – Delivers a groundbreaking 12KW in a compact form factor, revolutionizing payload and capability limits for aerial and mobile platforms.
✅ Ultra-High Voltage Advantage – 800-1000V input capability is essential for next-gen systems, drastically cutting transmission losses and enabling new architectural possibilities.
✅ Peak Efficiency Under Extreme Load – Maintains exceptional >97% efficiency, ensuring maximum operational time, range, and total system energy savings.
✅ Fully Networked & Intelligent – Advanced CAN interface provides complete system visibility, control, and enables predictive maintenance for mission-critical reliability.
✅ Built for the Most Demanding Environments – Engineered and validated to the most rigorous standards to ensure failure-free operation under the most extreme conditions.
This product represents cutting-edge power technology. For detailed technical white papers, application engineering consultation, or to discuss integration into your extreme-performance project, contact our Advanced Systems Team with model: HLF12K-D58-1000.
All DC-DC Power Products for Drones
| Model | Power (kW) | Input Voltage (VDC) | Output Voltage (VDC) | Weight (kg) | Cooling Method | Protection Features |
|---|---|---|---|---|---|---|
| HLF03K-D48 | 3 | 200–800 | 48 | 2.5 | Forced Air | OVP, OCP, OTP, SCP, Reverse Polarity |
| HLF06K-D48 | 6 | 200–800 | 48 | 3.8 | Forced Air | OVP, OCP, OTP, SCP, Reverse Polarity |
| HLF12K-D58-1000 | 12 | 800–1000 | 58.5 | 5.2 | Forced Air | OVP, OCP, OTP, SCP, Reverse Polarity, Soft‑start |
| HLF24K-D400 | 24 | 600–1000 | 400 | 8.5 | Liquid / Forced Air | OVP, OCP, OTP, SCP, Galvanic Isolation |
| HLF45K-D400 | 45 | 600–1000 | 400 | 12.0 | Liquid Cooling | OVP, OCP, OTP, SCP, Galvanic Isolation |
| HLF60K-D400 | 60 | 600–1000 | 400 | 16.5 | Liquid Cooling | OVP, OCP, OTP, SCP, Galvanic Isolation |
| HLF100K-D400 | 100 | 800–1000 | 400 | 24.0 | Liquid Cooling | OVP, OCP, OTP, SCP, Galvanic Isolation, Redundant |
| HLF120K-D400 | 120 | 800–1000 | 400 | 28.0 | Liquid Cooling | OVP, OCP, OTP, SCP, Galvanic Isolation, Redundant |