12KW Ultra-High Lightweight Airborne Power Supply | 800-1000V to 58.5V HLF12K-D58-1000 – Levane Power

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The HLF12K-D50-1000 is a groundbreaking 12KW ultra-high efficiency DC/DC converter. Converts 800-1000VDC to 50VDC with >97% efficiency, designed for extreme-duty drones and industrial systems. Features CAN bus and robust protection. 750V and 50V 80A output by the drone's battery into low-voltage DC voltage as a power supply device. It can convert the high-voltage direct current (usually 680V-750V) of the drone into low-voltage direct current (50V) for use in the drone's electronic system.
Model HLF8K-D50-1000
Power 12KW
Use To Drone
Input Voltage 800-1000Vdc
Output Voltage 58.5Vdc
Size 277*192*70mm
Detail

HLF12K-D58-1000 12KW Ultra-High Voltage & Power DC/DC Converter


Overview

The HLF12K-D58-1000 sets a new industry benchmark as a 12KW onboard DC/DC converter, engineered for the most extreme power demands in next-generation heavy-duty unmanned systems, high-power tethered drones, and advanced mobile power platforms. It is masterfully designed to accept an ultra-high voltage DC input (800–1000VDC) and deliver a massive, exceptionally stable 58.5VDC output. This breakthrough in power density and voltage handling is critical for achieving minimal transmission losses in long-range tethered applications and for energizing the most advanced, power-intensive avionics, sensor arrays, and mission systems. Built with unparalleled efficiency, military-grade protection, and a ruggedized design, it guarantees uncompromising reliability in the most severe operational environments.


Key Features

  • Industry-Leading Power & Voltage: Unprecedented 12KW continuous output combined with an 800-1000VDC input range, defining the new frontier for high-power, high-voltage mobile power conversion.

  • Ultra-High Efficiency: Maintains >97% peak conversion efficiency, maximizing energy utilization, drastically extending operational endurance, and simplifying thermal management in high-power scenarios.

  • Massive 58VDC Power Delivery: Provides a robust and precise 50VDC output, engineered to simultaneously power multiple high-wattage subsystems including advanced radars, high-performance computing clusters, directed energy system components, and heavy-lift actuator systems.

  • Comprehensive, Military-Grade Protection:

    • Advanced input/output under/over voltage protection with wide hysteresis

    • Precision output overcurrent and instantaneous short-circuit protection

    • Intelligent, multi-point temperature monitoring with active, graded power reduction

    • Enhanced mechanical design for extreme shock, vibration, and environmental resilience

  • Intelligent CAN Communication: Features a robust CAN bus for real-time telemetry, advanced diagnostics, firmware updates, and seamless integration into complex vehicle management systems (VMS) and ground control stations.

  • Ruggedized & High-Density Design: Engineered for extreme environments with advanced composite thermal management and militarized damping solutions, achieving this immense power in a highly compact 277×192×70mm footprint.


Applications

  • Extreme-Duty Tethered Drones & UAVs: The definitive solution for persistent, high-power ISR, heavy-payload logistics, counter-UAV systems, and communications platforms requiring maximum sustained power from ground sources.

  • High-Altitude & Long-Endurance (HALE/HAPS) Platforms: Provides the critical power density and efficiency needed for extended missions with the most powerful sensor and communication payloads available.

  • Mobile High-Power Defense & Industrial Systems: Ideal for rapidly deployable command centers, electronic warfare systems, industrial cutter/driller UAVs, and other mobile platforms where high-voltage generator or grid input must be efficiently converted to equipment voltage at extreme power levels.


Technical Specifications

ParameterSpecification
ModelHLF12K-D50-1000
Input Voltage800–1000 VDC
Output Voltage58.5 VDC (Adjustable)
Output Power12,000W (12KW)
Efficiency>97% (Peak)
CommunicationCAN 2.0B (Isolated)
ProtectionsInput UVP/OVP, Output UVP/OVP/OCP, Short-Circuit, Multi-Zone Temp Protection, Fuse
Cooling RequirementForced Air/Liquid Cooling Required (Mandatory for full 12KW continuous operation)
Vibration ResistanceDesigned to MIL-STD-810G harsh environment standards
Dimensions (L×W×H)277 × 192 × 70 mm
Operating Temperature-40°C to +85°C (Baseplate)

Why Choose the HLF12K-D58-1000?

Unmatched Power Density – Delivers a groundbreaking 12KW in a compact form factor, revolutionizing payload and capability limits for aerial and mobile platforms.
Ultra-High Voltage Advantage – 800-1000V input capability is essential for next-gen systems, drastically cutting transmission losses and enabling new architectural possibilities.
Peak Efficiency Under Extreme Load – Maintains exceptional >97% efficiency, ensuring maximum operational time, range, and total system energy savings.
Fully Networked & Intelligent – Advanced CAN interface provides complete system visibility, control, and enables predictive maintenance for mission-critical reliability.
Built for the Most Demanding Environments – Engineered and validated to the most rigorous standards to ensure failure-free operation under the most extreme conditions.


Ordering & Support

This product represents cutting-edge power technology. For detailed technical white papers, application engineering consultation, or to discuss integration into your extreme-performance project, contact our Advanced Systems Team with model: HLF12K-D58-1000.


All DC-DC Power Products for Drones

ModelPower (kW)Input Voltage (VDC)Output Voltage (VDC)Weight (kg)Cooling MethodProtection Features
HLF03K-D483200–800482.5Forced AirOVP, OCP, OTP, SCP, Reverse Polarity
HLF06K-D486200–800483.8Forced AirOVP, OCP, OTP, SCP, Reverse Polarity
HLF12K-D58-100012800–100058.55.2Forced AirOVP, OCP, OTP, SCP, Reverse Polarity, Soft‑start
HLF24K-D40024600–10004008.5Liquid / Forced AirOVP, OCP, OTP, SCP, Galvanic Isolation
HLF45K-D40045600–100040012.0Liquid CoolingOVP, OCP, OTP, SCP, Galvanic Isolation
HLF60K-D40060600–100040016.5Liquid CoolingOVP, OCP, OTP, SCP, Galvanic Isolation
HLF100K-D400100800–100040024.0Liquid CoolingOVP, OCP, OTP, SCP, Galvanic Isolation, Redundant
HLF120K-D400120800–100040028.0Liquid CoolingOVP, OCP, OTP, SCP, Galvanic Isolation, Redundant