100KW Ultra-High Voltage DC/DC Converter | 1600-2000V Input, 400V Selectable Output HLF100K-D400-2000 – Levane Power
HLF100K-D400-2000 100KW Ultra-High Voltage Programmable DC/DC Converter
Overview
The HLF100K-D400-2000 marks a significant milestone in power electronics, engineered as a 100KW (0.1MW) ultra-high voltage DC/DC converter. It is designed for the apex of megawatt-scale power applications, including heavy industrial processes, electrified mining, large-scale energy storage integration, and next-generation heavy-duty electric vehicles. Accepting a 1600–2000VDC input, it delivers a massive and software-selectable output of 400VDC. This product redefines power density and flexibility, serving as the critical power core for systems where scale, efficiency, and operational adaptability are paramount.
Key Features
0.1 MW Power Density Benchmark: Achieves a continuous 100KW output, setting a new standard for compact, high-voltage, high-power conversion.
Industry-Leading High-Voltage Interface: Direct 1600-2000VDC input compatibility maximizes efficiency with modern ultra-high voltage battery banks, large-scale PV strings, and advanced DC microgrids.
Fully Software-Configurable Output (other output voltage optional):
D400: 400 VDC Output (~250A)
A single universal hardware unit is field-programmable via CAN commands, offering unmatched application versatility and supply chain simplicity.
Advanced Digital Power Management & Protection:
State-of-the-art digital signal processor (DSP) control with adaptive algorithms for optimal performance across all output modes.
Comprehensive, software-configurable protection suite including advanced diagnostics, fault logging, and predictive health monitoring.
Robust Communication & System Integration: Dual isolated CAN FD interfaces ensure reliable communication for real-time telemetry, remote configuration, firmware management, and seamless integration into higher-level energy management systems (EMS) or SCADA.
High-Performance Liquid Cooling (Mandatory): An integrated, high-capacity liquid cooling system is essential for thermal management, ensuring stable 100KW operation, long-term reliability, and protection against thermal overload in the most demanding conditions.
Applications
Megawatt-Scale Electric Mining & Material Handling: Primary power conversion for the largest electric haul trucks, electric shovels, and conveyor drives, delivering the high currents required for direct-drive systems.
Grid-Scale Battery Energy Storage Systems (BESS): Core power conversion block for interfacing 1500Vdc battery containers with medium-voltage DC distribution or large-scale, grid-tied inverters in utility-scale storage projects.
Heavy-Duty EV Charging & Fleet Electrification: Foundational module for building ultra-fast charging (UFC) stations for electric buses, trucks, and other commercial fleets.
Marine & Heavy Industrial DC Power Distribution: Enables efficient high-power DC distribution onboard large vessels or within industrial plants for driving large motors, cranes, and process equipment.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model Series | HLF100K-D400-2000 |
| Input Voltage | 1600 – 2000 VDC |
| Configurable Output Voltage | 400 VDC |
| Output Power | 100,000W (100KW / 0.1MW) Continuous |
| Peak Efficiency | >97% (at nominal load, varies per output setting) |
| Communication & Control | Dual CAN FD 2.0 (Isolated), Full Digital Control & Monitoring with Data Logging |
| Protections | Comprehensive Digital Protections (UVP/OVP/OCP/SCP/OTP) with Fault Analysis |
| Cooling System | Forced Liquid Cooling Mandatory (Water-cooled cold plate, recommended flow >12 L/min) |
| Dimensions (L×W×H) | 350 × 220 * 150 mm (Optimized for 100KW thermal and power integrity) |
| Operating Temperature | -40°C to +85°C (Coolant Inlet Temperature) |
| Safety & Compliance | Designed to meet IEC 61800-5-1, with architecture supporting ISO 26262 (ASIL-D) functional safety requirements. |
Why Choose the HLF100K-D400-2000?
✅ Breakthrough Power in a Compact Form Factor – 100KW of power with four field-selectable outputs provides ultimate design flexibility and reduces system complexity for OEMs building megawatt-scale solutions.
✅ Pioneering Ultra-High Voltage Operation – 1500V input capability ensures your system operates at the forefront of electrical efficiency, significantly reducing energy losses and cable costs.
✅ Intelligent, Software-Defined Power Core – Enables remote configuration, predictive maintenance, energy optimization, and future-proof adaptability through software updates.
✅ Engineered for Maximum Uptime in Extreme Conditions – Rugged industrial design and rigorous validation ensure dependable, 24/7 operation in the world's most challenging environments.
✅ The Building Block for Scalable Energy Systems – Serves as a modular, high-power unit for constructing scalable and resilient energy solutions from hundreds of kilowatts to multiple megawatts.
Ordering & Support
The HLF100K-D400-2000 series is engineered for the most demanding high-power challenges. Please specify your required output voltage configuration (D400) during inquiry. For detailed technical specifications, application-specific thermal and electrical integration support, please contact our Megawatt Power Systems Engineering Team.