24KW Ultra-High Voltage DC/DC Converter | 1200-1500V to 100V HLF24K-D100-1500 – Levane Power
HLF24K-D100-1500 24KW Ultra-High Voltage & Power DC/DC Converter
Overview
The HLF24K-D100-1500 redefines the boundaries of mobile power conversion, engineered as a 24KW onboard DC/DC converter for the most extreme industrial, defense, and heavy-duty mobile applications. This breakthrough system accepts an ultra-high voltage DC input (1200–1500VDC) and delivers a massive, exceptionally stable 100VDC output. Designed to achieve unprecedented power density with minimal transmission losses, it powers the most demanding high-wattage systems including advanced sensor arrays, electric drive systems, and industrial-scale payloads. Built with cutting-edge efficiency, military-grade robustness, and intelligent thermal management, it sets a new standard for reliability in mission-critical operations.
Key Features
Industry-Defining Power Density: 24KW continuous output in a compact form factor, combined with 1200-1500VDC input capability, represents a paradigm shift in mobile high-power conversion.
Uncompromised Efficiency: Maintains >97% peak conversion efficiency under full load, maximizing operational range and minimizing thermal overhead in energy-intensive applications.
Megawatt-Scale 50VDC Power Delivery: Provides exceptionally stable 50VDC power capable of energizing multiple high-demand subsystems simultaneously, including industrial computing clusters, high-power communication transceivers, and heavy-duty actuator systems.
Advanced Protection Architecture:
Multi-stage input/output under/over voltage protection with intelligent fault recovery
Precision current limiting with instantaneous short-circuit shutdown
Multi-zone temperature monitoring with dynamic, software-configurable derating profiles
MIL-spec mechanical design for extreme shock, vibration, and environmental resilience
Intelligent System Integration: Dual-redundant CAN FD interfaces enable real-time telemetry, predictive maintenance analytics, firmware updates, and seamless integration with complex vehicle management ecosystems.
Revolutionary Thermal & Rugged Design: Incorporates advanced liquid-cooled cold plates and composite damping technology within an optimized 296×201×127mm footprint, enabling sustainable 24KW operation in the harshest conditions.
Applications
Extreme-Duty Mobile & Industrial Platforms: The definitive power solution for autonomous mining vehicles, heavy-lift logistics drones, mobile broadcast stations, and industrial robotic systems requiring megawatt-scale mobile power.
Next-Generation Defense & Aerospace Systems: Engineered for electric military vehicles, high-power directed energy platforms, and advanced UAVs where power density and reliability are non-negotiable.
Grid-Interactive & Renewable Energy Systems: Enables efficient interface between high-voltage DC microgrids, mobile generator sets, and 50VDC equipment buses in off-grid and renewable energy applications.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | HLF24K-D100-1000 |
| Input Voltage | 1200–1500 VDC |
| Output Voltage | 100 VDC (Software-Adjustable) |
| Output Power | 24,000W (24KW) |
| Efficiency | >97% (Peak, at 80% load) |
| Communication | Dual CAN FD 2.0 (Isolated, Redundant) |
| Protections | Advanced UVP/OVP, OCP, SCP, Multi-Zone Temp Protection, Arc Fault Detection |
| Cooling System | Integrated Liquid Cooling Required (Closed-loop system with ≥ 5 L/min flow rate) |
| Vibration/Shock | Compliant with MIL-STD-810H & ISO 16750-3 |
| Dimensions (L×W×H) | 296 × 201 × 127 mm |
| Operating Temperature | -40°C to +85°C (Coolant Inlet) |
| Weight | 2.8 kg |
Why Choose the HLF24K-D100-1500?
✅ Revolutionary Power-to-Weight Ratio – Delivers 24KW in an aerospace-grade compact package, enabling previously impossible mobile and aerial applications.
✅ Ultra-High Voltage Ecosystem Ready – 1200-1500V input future-proofs systems against evolving industry standards, drastically improving total system efficiency.
✅ Intelligent, Adaptive Performance – Advanced digital control and monitoring ensure optimal efficiency and predictive health management across all operating conditions.
✅ Mission-Critical Reliability by Design – Every component and system is engineered and validated to military and aerospace standards for zero-failure operation.
✅ Total System Integration Support – Comprehensive developer tools, API access, and engineering support streamline integration into the most complex power architectures.
Ordering & Support
The HLF24K-D60-1500 represents the forefront of high-density power conversion technology. For detailed engineering documentation, system integration kits, or to begin a design consultation for your next-generation platform, contact our Advanced Systems Engineering Team with model: HLF24K-D100-1500.
