24KW Ultra-High Voltage DC/DC Converter | 1200-1500V to 75V | HLF24K-D60-1500 – Levane Power
HLF24K-D60-1500 24KW Ultra-High Voltage DC/DC Converter
Overview
The HLF24K-D60-1000 redefines the boundaries of mobile high-power conversion, engineered as a 24KW onboard DC/DC converter for the most extreme industrial, heavy-duty mobile, and defense applications. This system accepts an ultra-high voltage DC input (1200–1500VDC) and delivers a massive, exceptionally stable 60VDC output. This higher output voltage (75V) is optimized for driving high-power motors, actuators, and industrial equipment buses with greater efficiency at high power levels. Designed to achieve unprecedented power density with minimal transmission losses, it powers the most demanding high-wattage systems. Built with cutting-edge efficiency, military-grade robustness, and intelligent thermal management, it sets a new standard for reliability in mission-critical operations. Compatible with DJI FC100/T100 unmanned aerial vehicles.
Key Features
Industry-Defining Power Density: 24KW continuous output in a compact form factor, combined with 1200-1500VDC input and 60VDC output, ideal for heavy industrial loads.
Uncompromised Efficiency: Maintains >97% peak conversion efficiency under full load, maximizing energy utilization and minimizing thermal overhead.
High-Voltage 60VDC Power Delivery: Provides a stable 60VDC output (up to ~400A) optimized for high-power industrial drives, electric propulsion systems, and large-scale power distribution.
Advanced Protection Architecture:
Multi-stage input/output under/over voltage protection
Precision current limiting with instantaneous short-circuit shutdown
Multi-zone temperature monitoring with dynamic power derating
Robust mechanical design for extreme shock and vibration resistance
Intelligent System Integration: CAN FD interfaces enable real-time telemetry, diagnostics, and seamless integration with complex vehicle or system management networks.
Revolutionary Thermal Design: Incorporates advanced liquid cooling to sustain 24KW continuous operation within an optimized 171×101×89mm footprint for the harshest environments.
Applications
Extreme-Duty Mobile & Industrial Platforms: Ideal for autonomous heavy machinery, electric mining vehicles, large-scale industrial drones, and mobile power stations.
High-Power Defense & Aerospace Systems: Engineered for electric military platforms, high-power radar/LiDAR systems, and advanced UAVs requiring 75VDC power distribution.
Grid-Interactive & Renewable Energy Systems: Efficiently interfaces high-voltage DC sources with 75VDC equipment buses in off-grid and renewable energy applications.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | HLF24K-D60-1500 |
| Input Voltage | 1200–1500 VDC |
| Output Voltage | 60 VDC (Software-Adjustable) |
| Output Current | Up to ~400A (at 60VDC) |
| Output Power | 24,000W (24KW) |
| Efficiency | >97% (Peak) |
| Communication | CAN FD 2.0 |
| Protections | Input/Output UVP/OVP, Output OCP/SCP, Multi-Zone Temp Protection |
| Cooling System | Integrated Liquid Cooling Required |
| Vibration/Shock | Designed to withstand extreme industrial & mobile environments |
| Dimensions (L×W×H) | 296 × 201 × 127 mm |
| Operating Temperature | -40°C to +85°C (Coolant Inlet) |
Why Choose the HLF24K-D60-1500?
✅ Unmatched Power & Voltage Combination – Delivers 24KW at an industry-optimized 75VDC in an ultra-compact package.
✅ Ultra-High Voltage Input Ready – 800-1000V input capability maximizes upstream efficiency and reduces transmission losses.
✅ Intelligent & Efficient Performance – Advanced control ensures optimal efficiency and enables predictive health management.
✅ Built for Maximum Reliability – Engineered and validated for zero-failure operation in the most demanding conditions.
✅ Seamless System Integration – Comprehensive interfaces and support streamline integration into complex power architectures.
Ordering & Support
The HLF24K-D60-1500 represents the forefront of high-density power conversion technology. For detailed engineering documentation or a design consultation, contact our Advanced Systems Engineering Team with model: HLF24K-D60-1500.
