30KW Ultra-High Voltage DC/DC Converter | 1200-1500V Input, 60/75/100/120V Output HLF30K-D60-1500 – Levane Power
HLF30K-D60-1500 30KW Ultra-High Voltage Programmable DC/DC Converter
Overview
The HLF30K-D60-1500 represents the pinnacle of flexibility and power density in mobile power conversion. Engineered as a 30KW onboard DC/DC converter, it is designed for the most demanding next-generation industrial, defense, and heavy-duty mobile applications. It accepts an ultra-high voltage DC input (1200–1500VDC) and delivers a massive, software-configurable output of 60V, 75V, 100V, or 120VDC. This unparalleled flexibility allows a single power unit to serve diverse platforms – from high-current motor drives (60/75V) to higher voltage equipment buses (100/120V). Built with groundbreaking efficiency, advanced digital control, and military-grade robustness, it is the cornerstone for adaptable, high-performance power systems. Compatible with DJI FC100/T100 unmanned aerial vehicles.
Key Features
Industry-Leading Power & Flexibility: 30KW continuous output combined with an industry-first 1200-1500VDC input range and four software-selectable output voltages.
Uncompromised Peak Efficiency: Maintains >97% peak conversion efficiency across the entire input range and all output voltage settings, maximizing system runtime and energy savings.
Software-Configurable Output (Dx Option):
D60: 60 VDC Output (~500A)
D75: 75 VDC Output (~400A)
D100: 100 VDC Output (~300A)
D120: 120 VDC Output (~250A)
(Output configured via CAN command at commissioning)
Advanced Digital Protection & Management:
Fully digital control loop with adaptive protection thresholds based on selected output voltage.
Multi-stage input/output under/over voltage, overcurrent, and short-circuit protection.
Intelligent, multi-zone thermal monitoring with predictive derating.
Intelligent System Interface: Dual-isolated CAN FD ports for configuration, real-time telemetry (voltage, current, temperature, status), firmware updates, and system integration.
High-Density Liquid-Cooled Design: Advanced integrated cold-plate design is mandatory to manage 30KW thermal load within a compact form factor, ensuring reliability in extreme ambient conditions.
Applications
Next-Generation Electric & Hybrid Heavy Vehicles: Powers traction inverters, hydraulic systems, and hotel loads in mining trucks, excavators, and large logistics vehicles.
Megawatt-Scale Mobile Power Platforms: The core power conversion unit for mobile charging stations, deployable microgrids, and high-power broadcast/communication vehicles.
Advanced Defense & Aerospace Systems: Ideal for electric combat vehicles, high-power radar/EW suites, and large unmanned platforms requiring flexible, high-density power.
Industrial Automation & Renewable Energy: Interfaces ultra-high voltage DC from solar arrays or storage with various industrial DC bus standards.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model Series | HLF30K-D60-1500, HLF30K-D75-1500, HLF30K-D100-1500, , HLF30K-D120-1500 |
| Input Voltage | 1200 – 1500 VDC |
| Configurable Output Voltage | 60 VDC / 75 VDC / 100 VDC / 120 VDC |
| Output Power | 30,000W (30KW) Continuous |
| Efficiency | >97% (Peak, nominal load) |
| Communication | Dual CAN FD 2.0 (Isolated) |
| Protections | Programmable UVP/OVP, OCP, SCP, OTP, Input Surge Protection |
| Cooling System | Liquid Cooling Mandatory (Closed-loop, ≥ 8 L/min flow rate, -40°C to +70°C coolant) |
| Control & Monitoring | Software-configurable parameters, full digital telemetry, fault logging. |
| Dimensions (L×W×H) | 251 × 231 × 128 mm *(Revised for 30KW/1500V design)* |
| Operating Temperature | -40°C to +85°C (Baseplate) |
| Safety & Compliance | Designed to meet IEC 61800-5-1, UL 508C (in progress) |
Why Choose the HLF30K-1500?
✅ Ultimate Application Flexibility – One hardware platform supports four major DC system voltages, dramatically simplifying inventory and design for OEMs.
✅ Future-Proofed Voltage Architecture – 1200-1500V input is at the forefront of industry trends for reducing transmission losses and cable weight.
✅ Digital-First, Intelligent Design – Software-defined operation enables remote management, customization, and predictive health analytics.
✅ Unrivaled Power Density – Achieves 30KW in a package designed for mobile constraints, enabled by advanced liquid cooling.
✅ Mission-Critical Reliability – Engineered from the component level up for maximum Mean Time Between Failures (MTBF) in harsh environments.
Ordering & Support
The HLF30K-1500 series represents a new paradigm in configurable high-power conversion. Please specify your required output voltage ( D60, D75, D100, or D120) when requesting a quotation. Contact our Advanced Systems Engineering Team for technical white papers, configuration tools, and integration support.
