HLF60K-D400-H1500 – 60 kW Lightweight DC/DC Converter | 1500 V Input, 400 V Output

HLF60K-D400-2000 60KW Ultra-High Voltage DC/DC Converter

Overview

The HLF60K-D400-2000 represents a breakthrough in high-power density conversion, engineered as a 60KW ultra-high voltage DC/DC converter for the most demanding heavy industrial, electric mobility, and large-scale energy applications. It is designed to interface with next-generation 1600–2000VDC high-voltage power sources, delivering a massive, software-configurable output of 400VDC. This combination of extreme power and unparalleled output flexibility makes it the cornerstone for building efficient, scalable, and reliable megawatt-level power systems in mobile and stationary environments.

Key Features

• Megawatt-Class Power Density: Delivers a continuous 60KW output, pushing the boundaries of power-to-volume ratio for high-voltage DC conversion.

• Frontier High-Voltage Input: 1600-2000VDC input compatibility maximizes transmission efficiency and aligns with the latest standards in renewable energy and industrial power systems.

• Software-Programmable Output Platform (other output voltage optional):

  • D400: 400 VDC Output (~150A)

  • A single hardware unit can be field-configured via CAN commands, offering unmatched application versatility.

• Advanced Digital Management & Protection:

  • Fully digital control with adaptive algorithms optimized for each output voltage setting.

  • Comprehensive suite of software-configurable protections (UVP/OVP/OCP/SCP/OTP).

• Intelligent Communication & Monitoring: Dual isolated CAN FD interfaces provide robust communication for real-time telemetry, remote configuration, firmware management, and system integration.

• High-Performance Liquid Cooling System: An integrated, high-flow liquid cooling solution is mandatory to manage the substantial thermal load, ensuring stable 60KW operation under all conditions.

Applications

• Electric Heavy-Duty & Off-Highway Vehicles: Primary power conversion for electric mining haul trucks, large excavators, and other heavy machinery requiring megawatt-scale drive and auxiliary power.

• Large-Scale Mobile Power & Charging Infrastructure: Core power module for mobile heavy-duty EV charging stations, deployable grid support units, and large emergency power systems.

• Marine & Heavy Industrial Electrification: Powers propulsion auxiliaries, hotel loads on electric vessels, and large industrial processes requiring high-current DC power.

• Utility-Scale Energy Transfer: Facilitates efficient power transfer between 1500Vdc renewable generation/storage systems and medium-voltage DC distribution networks.

Technical Specifications

Why Choose the HLF60K-D400-2000?

✅ Unmatched Power and Adaptability – 60KW with four field-selectable outputs provides ultimate design flexibility for diverse high-power applications.
✅ Leading-Edge High-Voltage Operation – 2000V input capability ensures your system benefits from maximum efficiency and future-proof architecture.
✅ Intelligent and Network-Ready – Software-defined functionality enables smart energy management, predictive diagnostics, and system-wide optimization.
✅ Engineered for Maximum Uptime – Robust design and rigorous validation ensure dependable operation in the most challenging industrial environments.
✅ Foundation for Scalable Power Systems – Serves as a modular building block for creating scalable, high-performance power solutions up to the megawatt range.