80KW Ultra-High Voltage DC/DC Converter | 1600-2000V Input, 100/400V Selectable Output HLF80K-D400-2000 – Levane Power
HLF80K-D400-2000 80KW Ultra-High Voltage Programmable DC/DC Converter
Overview
The HLF80K-D400-2000 sets a new benchmark in industrial power conversion, engineered as an 80KW ultra-high voltage DC/DC converter for the most demanding megawatt-scale applications in heavy industry, large-scale energy storage, and next-generation electric transportation. It accepts a frontier 1600–2000VDC input and delivers a massive, software-selectable output of 400VDC. This product combines extreme power delivery with ultimate flexibility, serving as the foundational power core for systems where efficiency, adaptability, and unwavering reliability at industrial power levels are non-negotiable.
Key Features
Industrial Megawatt Power Density: Delivers a continuous 80KW output, achieving exceptional power-to-volume ratio for high-voltage industrial converters.
Next-Generation High-Voltage Input: 1600-2000VDC input compatibility is engineered for maximum efficiency with modern high-voltage battery strings, solar arrays, and DC distribution buses, minimizing system-level losses.
Software-Configurable Output Platform (other output voltage optional):
D400: 400 VDC Output (~200A)
A single hardware platform can be commissioned for any of the four standard voltages via CAN commands, offering unparalleled design and inventory flexibility.
Advanced Digital Control & Protection:
Fully digital control architecture with mode-specific optimization for each output voltage.
Comprehensive, software-defined protection suite including configurable UVP/OVP, precision OCP, short-circuit shutdown, and multi-stage overtemperature protection.
Intelligent System Interface: Dual, isolated CAN FD 2.0 interfaces provide robust communication for real-time telemetry (voltage, current, temperature, efficiency), remote configuration, firmware updates, and integration into supervisory control and data acquisition (SCADA) systems.
High-Capacity Liquid Cooling System: A mandatory, integrated high-flow liquid cooling system is critical for managing the significant thermal load, ensuring full 80KW performance and long-term reliability in demanding environments.
Applications
Heavy-Duty Electric Mining & Construction Vehicles: Primary power converter for electric haul trucks, large excavators, and drilling rigs requiring robust, high-current DC power for traction and hydraulics.
Large-Scale Battery Energy Storage Systems (BESS) & Charging Hubs: Core conversion module for interfacing 2000Vdc battery racks with lower-voltage DC buses in grid-scale storage or ultra-fast charging stations for heavy-duty EVs.
Marine & Port Electrification: Powers shore-to-ship connections, onboard hotel loads, and electric propulsion auxiliaries for large vessels.
Industrial Process Power & Renewable Integration: Enables efficient power transfer from high-voltage DC sources (like PV farms) to drive large industrial motors, electrolyzers, or other process equipment.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model Series | HLF80K-D400-2000 |
| Input Voltage | 1600 – 2000 VDC |
| Configurable Output Voltage | 400 VDC |
| Output Power | 80,000W (80KW) Continuous |
| Peak Efficiency | >97% (at nominal load, varies per output setting) |
| Communication & Control | Dual CAN FD 2.0 (Isolated), Full Digital Control & Monitoring |
| Protections | Comprehensive Digital Protections (UVP/OVP/OCP/SCP/OTP) |
| Cooling System | Liquid Cooling Mandatory (Closed-loop, high-efficiency cold plate, recommended flow >10 L/min) |
| Dimensions (L×W×H) | 500 × 400 * 200 mm (Optimized for thermal performance and serviceability at 80KW) |
| Operating Temperature | -40°C to +85°C (Coolant Inlet Temperature) |
| Safety & Compliance | Designed to meet IEC 61800-5-1, with considerations for UL 508C and functional safety standards. |
Why Choose the HLF80K-D400-2000?
✅ Unrivaled Power with Ultimate Flexibility – 80KW of power combined with four field-selectable outputs eliminates the need for multiple dedicated converter SKUs, simplifying design and logistics for OEMs.
✅ At the Forefront of High-Voltage Efficiency – 1500V input capability ensures your system operates at the highest possible electrical efficiency, reducing operating costs and thermal management complexity.
✅ Intelligent, Software-Defined Operation – Enables remote management, predictive maintenance, and seamless adaptation to different operational modes or future system voltage changes.
✅ Engineered for Industrial Durability – Robust mechanical and electrical design, validated for harsh environments, ensures maximum uptime and total cost of ownership.
✅ Cornerstone for Scalable Power Solutions – Acts as a modular, high-power building block for constructing scalable energy systems ranging from hundreds of kilowatts to multiple megawatts.
Ordering & Support
The HLF80K-D400-2000 series is designed for mission-critical, high-power applications. Please specify your required output voltage configuration (D400) during inquiry. For comprehensive technical documentation, application-specific thermal analysis, and integration support, please contact our Industrial Power Systems Engineering Team.